Staff Technician, Mechanical Test

Shield AI is seeking a highly skilled Staff Technician, Mechanical Test to support the fabrication, instrumentation, and testing of X-Bat. This role involves bringing cutting-edge designs to life, from early-stage prototype development to detailed testing and validation of final assemblies.

Responsibilities:

• Construct and assemble large-scale structures and test articles according to engineering drawings and CAD models.
• Support design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
• Maintain accurate records of test equipment configurations and device designations.
• Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools.
• Fabricate fixtures, machine brackets, and make rapid modifications on prototype hardware.
• Install strain gauges, thermocouples, and various sensors according to precise instrumentation schematics.
• Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
• Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
• Document test outcomes and report anomalies or irregularities.
• Ensure a clean, organized, and safe workspace.
• Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
• Source and manage inventory for parts and equipment.

Required qualifications:

• 8+ years of experience in fabrication or aerospace-grade instrumentation.
• Strong background in strain gauge installation and sensor wiring.
• Hands-on experience in machine shop operations, including manual and/or CNC tools.
• Ability to read engineering drawings, schematics, and detailed work instructions.
• Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
• Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.

Preferred qualifications:

• Familiarity with mechanical testing systems (e.g., load frames, DAQ systems).
• Experience in aerospace, automotive, defense, or high-performance prototyping environments.
• Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.
• Able to work independently and adapt quickly to changing technical needs.
• Hands-on experience performing MIL-STD testing including vibration, shock, thermal testing.

Additional Information:

• Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
• Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
• Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location.