Lead Prototype Technician

Shield AI is seeking an experienced Lead Prototype Technician to join the Prototype & New Product Launch team. The successful candidate will build first-of-kind autonomous aircraft, develop manufacturing processes, solve challenging technical problems, influence product design through Design for Manufacturability (DFM), and help define how products transition from prototype to production.

Key Responsibilities:

• Build prototype, developmental, and first article aircraft from engineering concept through flight-ready hardware.
• Perform precision drilling, reaming, countersinking, riveting, fastening, torqueing, safety wiring, structural assembly, and mechanical integration.
• Execute advanced composite manufacturing including wet layup, bonding, trimming, machining, vacuum bagging, structural repairs, finishing, and final assembly.
• Perform complex aircraft modifications and structural repairs.
• Interpret engineering drawings, CAD models, GD&T, specifications, and manufacturing documentation.
• Partner with Design Engineering to provide Design for Manufacturability (DFM) feedback.
• Develop and improve manufacturing work instructions, build sequences, tooling concepts, fixtures, and standardized assembly methods.
• Support engineering validation, qualification builds, and flight test campaigns.
• Fabricate custom brackets, tooling, fixtures, and prototype hardware.
• Mentor Prototype Technicians while establishing best practices and craftsmanship standards.

What Success Looks Like:

• Deliver complex prototype hardware with exceptional quality.
• Solve manufacturing challenges before they become production issues.
• Influence engineering through practical manufacturing expertise.
• Develop repeatable manufacturing processes.
• Mentor technicians and elevate team capability.

Requirements:

• 10+ years of aerospace manufacturing or prototype experience.
• Extensive aircraft structural assembly experience.
• Advanced composites experience including wet layup and structural repair.
• Experience with engineering development builds.
• Ability to interpret complex engineering drawings and GD&T.
• Strong troubleshooting and problem-solving skills.
• Ability to obtain and maintain a U.S. Security Clearance.

Benefits: Shield AI offers competitive compensation, equity participation, comprehensive medical, dental, and vision benefits, 401(k), generous paid time off, professional development opportunities, and the chance to work on some of the world's most advanced autonomous aircraft systems.