Senior Lead Engineer - Powertrain Simulation

The Senior Lead Engineer – Powertrain Simulation is responsible for leading simulation-driven development of high-performance powertrain systems, with a focus on advanced internal combustion engines and next-generation propulsion technologies.

Key responsibilities include:

• Leading 1D thermodynamic simulation across concept definition, pre-development, and full development phases.
• Developing, correlating, and validating engine models using experimental and test bench data.
• Defining and assessing engine concepts, supporting their transition to design and prototype stages.
• Analyzing future regulations and evaluating their impact on powertrain architecture and performance.
• Collaborating with cross-functional teams (combustion, CFD, mechanical design, cranktrain, testing, fuels).
• Supporting integrated 1D–3D simulation workflows for combustion and air path development.
• Contributing to fuel modelling and knock prediction activities.
• Supporting valvetrain and cam profile development.
• Applying Design of Experiments (DoE) for system optimization.
• Performing vehicle-level studies (energy balance, lap time sensitivity).
• Providing technical guidance within the team and presenting results to senior stakeholders.

Requirements include:

• A degree in Mechanical, Automotive, Aerospace Engineering, or equivalent.
• Extensive experience in 1D thermodynamic simulation and high-performance ICE development.
• Strong knowledge of engine thermodynamics, combustion, and gas exchange.
• Experience in high-performance or motorsport engineering environments.
• Proven project leadership and cross-functional coordination skills.
• Expertise in 1D thermodynamic simulation, including model correlation and validation.
• Strong capabilities in ICE performance development and optimization.
• Experience with Design of Experiments (DoE) methodologies.
• Familiarity with integrated 1D–3D simulation approaches.
• Proficiency in engineering tools and software such as GT-Power, AVL Boost, MATLAB/Simulink.
• Experience with system modeling and collaboration tools like Cameo and Concerto.
• English language skills (from good to advanced).

AVL Italia is committed to making sustainable mobility a reality for everyone, and this role plays a key part in achieving that goal.