Description
We are seeking an experienced Senior FEM Structural Analysis Engineer to join our high-performance Structural Design and Analysis department and play a key role in the development of cutting-edge Formula 1 car components.
The Audi Revolut F1 Team is based in three locations: the power unit is developed by Audi Formula Racing GmbH at the Audi Competence Center Motorsport in Neuburg, Germany; the chassis is engineered and race operations are managed from the state-of-the-art facilities of Audi Motorsport AG in Hinwil, Switzerland; while the Audi Motorsport Technology Centre UK in Bicester, United Kingdom, provides a foothold in the heart of 'Motorsport Valley'.
Your mission:
- Perform advanced linear and non-linear finite element analyses on composite and metallic components and assemblies.
- Define and validate structural load cases using first-principles engineering approaches, simulation data, and track feedback.
- Support the design and optimisation of critical Formula 1 systems, including suspension components, aerodynamic surfaces, chassis structures, gearbox and mechanical assemblies.
- Deliver structural sign-off documentation ensuring compliance with internal standards, FIA regulations, and project deadlines.
- Collaborate closely with Design Engineers to achieve lightweight and robust solutions through iterative optimisation.
- Develop and improve analysis methodologies, automation tools, and best practices to increase department efficiency and technical capability.
- Provide technical guidance and mentoring to junior analysts and contribute to the continuous development of the analysis team.
- Support cross-functional projects involving vehicle dynamics, data analysis, and multidisciplinary optimisation where required.
Your profile:
- Degree (MSc, or equivalent) in Mechanical Engineering or Aerospace Engineering.
- Significant experience (minimum 5 years) in structural analysis within a high-performance motorsport, automotive, or aerospace environment.
- Proven track record of delivering FEM sign-off activities for complex composite and metallic structures.
- Strong understanding of structural mechanics, fatigue, buckling, impact analysis, vibration as well as optimisation techniques (both on composites and metals).
- Experience working under aggressive development timescales with multiple concurrent projects.
- Bolted and bonded joint analysis and correlation with physical testing.
- Strong first-principles engineering mindset with excellent analytical skills.
- Ability to make sound technical decisions under tight deadlines.
- Excellent communication skills and the ability to work effectively across multidisciplinary teams.
- Fluent spoken and written English is mandatory.
FE Solvers:
- Abaqus Standard is required.
- Experience with Abaqus Explicit, Optistruct is advantageous.
Pre-and Post-Processing:
- Experience with the Altair suite (HyperMesh, HyperView, HyperStudy) is required.
- Experience with Laminate Tools and OptiAssist is advantageous.
CAD Software and Programming:
- Experience with CATIA V5/V6 is advantageous.
- Experience with Python or MATLAB/Simulink is advantageous.