Description
We are seeking a Systems Engineer - Machining to join our team at American Honda Motor Company in Tallapoosa, Georgia. The successful candidate will play a critical role in designing, implementing, integrating, and supporting manufacturing equipment, automation, industrial controls, production data systems, and traceability solutions.
The Manufacturing Systems Engineer will bridge shop-floor technology and manufacturing information systems to deliver safe, reliable, and efficient operations in a high-volume automotive environment. The role involves technical ownership for integration across equipment, controls, automation, data acquisition, traceability, and manufacturing analytics.
Key Responsibilities:
- Equipment, Controls & Automation:
- Integrate CNC machines, industrial robots, automated material handling, vision, leak testing, gauging, barcode/RFID, and smart devices.
- Design, implement, and support PLC, CNC, robot, HMI, SCADA, machine safety, and industrial network architectures.
- Develop machine connectivity standards and production data collection interfaces.
- Lead commissioning, startup, debugging, validation, and troubleshooting of equipment and automation systems.
- Improve equipment reliability, controls performance, and operational effectiveness.
- Manufacturing Data & Systems Integration:
- Develop and maintain manufacturing databases, historians, SCADA applications, dashboards, and reporting solutions.
- Implement machine monitoring, downtime tracking, alarm management, OEE, and production analytics.
- Design and maintain production traceability and product genealogy solutions.
- Integrate manufacturing, quality, inspection, metrology, and production data into centralized systems.
- Manage system configuration control, backups, recovery, and change management.
- Continuous Improvement & Project Leadership:
- Lead digital manufacturing, smart factory, and Industry 4.0 initiatives.
- Support capital equipment projects from concept through production launch.
- Collaborate with Manufacturing, Quality, Operations, Maintenance, IT, suppliers, machine builders, and system integrators.
- Use production and quality data to improve uptime, throughput, quality, and cost.
Requirements:
- Bachelor's degree in Systems, Manufacturing, Electrical, Computer, or Mechatronics Engineering, or a related technical discipline.
- 2 or more years of experience in automotive manufacturing, automation, controls engineering, manufacturing systems, or a related field.
- Hands-on experience with equipment integration, industrial controls, industrial networking, production data systems, and automation.
- Strong troubleshooting, analytical, communication, and problem-solving skills.
- Demonstrated ability to lead projects and work effectively across cross-functional teams.
Preferred Qualifications:
- Controls & Automation: PLC programming and troubleshooting; industrial robotics; CNC integration; machine safety; industrial networks and communications.
- Manufacturing Systems: SCADA/HMI systems; manufacturing databases; production historians; machine monitoring; traceability and genealogy systems.
- Quality & Analytics: SPC and process capability; OEE and downtime analysis; metrology and inspection integration; production reporting; dashboards and smart factory technology.
Working Conditions:
- Work in production environment requiring PPE and lockout in manufacturing operations.
- Hands-on commissioning, debugging, and troubleshooting of equipment, controls, automation, and networks.
- Working with PLC/robot programming devices, industrial network tools, gauging, and instrumentation.
- Combination of office/systems work and manufacturing lineside activity.
- Possible weekend or off-shift support during startup, launch, or system issues as necessary.
- Travel as needed for supplier/machine builder equipment reviews and buy-offs (domestic & international).
Benefits:
- Competitive Base Salary.
- Paid Overtime.
- Regional Bonus (when applicable).
- Industry-leading Benefit Plans (Medical, Dental, Vision, Rx).
- Paid time off, including vacation, holidays, shutdown.
- Company Paid Short-Term and Long-Term Disability.
- 401K Plan with company match + additional contribution.
- Relocation assistance (if eligible).
- Tuition Assistance & Student Loan Repayment.
- Lifestyle Account.
- Childcare Reimbursement Account.
- Elder Care Support.
- Wellbeing Program.
- Community Service and Engagement Programs.
- Product Programs.
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