Description
Lead and coordinate the technical maintenance team during the shift to ensure maximum operational availability (Technical Uptime) of the assembly lines. \ \ Responsible for immediate response to unscheduled downtime, disciplined execution of the preventive and predictive maintenance plan (TPM / MOS), strict compliance with electrical safety and energy isolation standards (LOTO / ZES), and the stewardship of plant assets.
## Responsibilities
### Safety , Top Operational Priority
- Conduct daily audits to ensure technicians lock out electrical, pneumatic, and hydraulic energy sources prior to servicing any equipment (presses, conveyors, silicone dispense cells).
- Validate and sign permits for working at heights (platforms above lines or overhead rails), confined spaces, and live electrical work under NFPA 70E standards.
- Guarantee that no technician ever bypasses a light curtain, gate interlock switch, or emergency stop (E-Stop) to "push production through quickly."
### Delivery / Uptime
- Ensure response times to Andon calls are under 3 minutes and troubleshooting is accurate.
- Troubleshoot Nordson/SCA dispensing systems and Fanuc/ABB robot paths.
- Rapidly replace cables, bits, transducers, or out-of-calibration Atlas Copco / Bosch Rexroth controllers.
- Troubleshoot over-tonnage/force alarms, servomotors, and load cells (Kistler/Promess).
- Detect leaks in quick-disconnect hoses, pneumatic seals, and solenoid valves.
- Conduct face-to-face shift handoffs with the incoming PCM, detailing equipment under temporary workarounds ("band-aids"), pending spare parts in the Tool Crib, and intermittent faults.
### Quality
- Ensure that following any mechanical or controls repair, stations are recalibrated strictly to engineering specifications (without altering robot origins or torque limits based on personal judgment).
- Partner with Production to train operators on basic inspection and cleaning routines for their stations (TPM Pillar 1).
### Cost / Asset Management
- Ensure every maintenance activity is logged via a Work Order, accurately capturing time spent, root cause, and parts consumed.
- Check out components from the Tool Crib using the correct part numbers, and route high-cost items (spindles, servomotors, valve manifolds) for rebuilding or warranty claims.
## Qualifications
- Bachelor’s Degree in Electromechanical, Mechatronics, Electrical, Mechanical Engineering, or related field.
- 3 to 5+ years in industrial maintenance on the automotive shop floor.
- English proficiency: B2–C1–C2.