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OpenAI

Actuator Electromagnetic Design Engineer

OpenAI
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onsite senior Full time $266K - $380K San Francisco

First indexed 8 Aug 2026

Description

We are seeking a senior Actuator Electromagnetic Design Engineer to lead the development of custom electromechanical actuators for advanced robotic systems.

Compensation

  • $266K – $380K • Offers Equity

The base pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience.

Benefits

  • Medical, dental, and vision insurance for you and your family, with employer contributions to Health Savings Accounts
  • Pre-tax accounts for Health FSA, Dependent Care FSA, and commuter expenses (parking and transit)
  • 401(k) retirement plan with employer match
  • Paid parental leave (up to 24 weeks for birth parents and 20 weeks for non-birthing parents), plus paid medical and caregiver leave (up to 8 weeks)
  • Paid time off: flexible PTO for exempt employees and up to 15 days annually for non-exempt employees
  • 13+ paid company holidays, and multiple paid coordinated company office closures throughout the year for focus and recharge, plus paid sick or safe time
  • Mental health and wellness support
  • Employer-paid basic life and disability coverage
  • Annual learning and development stipend to fuel your professional growth
  • Daily meals in our offices, and meal delivery credits as eligible
  • Relocation support for eligible employees

About the Team Our Robotics team is focused on unlocking general-purpose robotics and pushing towards AGI-level intelligence in dynamic, real-world settings.

About the Role You will own actuator development from early architecture and concept generation through prototype validation and system integration, partnering closely with mechanical, electrical, controls, firmware, reliability, and manufacturing teams.

Responsibilities

  • Lead the architecture, design, and integration of custom robotic actuators, including the design, simulation, integration and sourcing of custom electromagnetic components.
  • Define actuator requirements and system-level trade studies around torque density, bandwidth, efficiency, thermal performance, inertia, reliability, manufacturability, and cost.
  • Design precision electromechanical assemblies with strong attention to tolerances, alignment, load paths, thermal expansion, sealing, wear, and serviceability.
  • Drive actuator integration into robotic systems, partnering closely with controls, firmware, electrical, and robotics software teams to optimize closed-loop performance.
  • Develop and evaluate architectures with integrated sensing and encoder strategies.
  • Build and validate prototypes through hands-on bring-up, debugging, characterization, and iterative refinement.
  • Develop test methodologies and characterization infrastructure for actuator performance, reliability, durability, and failure analysis.
  • Analyze test data to identify limitations, failure modes, and opportunities for design improvement.
  • Collaborate with manufacturing and supplier partners to transition designs from prototype to scalable production-ready assemblies.
  • Support DFM, DFA, DFT, calibration, and assembly strategies for electromechanical subsystems.
  • Contribute to actuator sourcing strategy, vendor qualification, prototype builds, and supply-chain development.
  • Document designs, interfaces, validation results, and engineering decisions to support long-term maintainability and production readiness.
  • Help establish engineering standards, integration practices, and development workflows for future robotic platforms.

Requirements

  • Bachelor’s or graduate degree in Electrical Engineering, Robotics, Mechatronics, or a related field.
  • 5+ years of experience designing electromagnetic systems, robotic actuators, or precision mechatronic hardware.
  • Experience developing actuators for robotics, automation, aerospace, automotive, or other high-performance dynamic systems.
  • Strong understanding of motors, transmissions, bearings, encoders, structural design, thermal management, and precision mechanical integration.

Nice to Have

  • Familiarity with actuator sensing architectures, including encoder integration and calibration strategies.
  • Experience designing for prototype and production manufacturing processes including machining, casting, molding, and assembly.
  • Proficiency with CAD and PLM tools such as NX and Teamcenter or equivalent systems.
  • Experience developing validation plans, reliability testing, and failure analysis workflows.
  • Experience scaling hardware systems from prototype through EVT/DVT/PVT and into production is a plus.
This listing is enriched and indexed by YubHub. To apply, use the employer's original posting: https://jobs.ashbyhq.com/openai/66edf931-b48d-4912-a16d-e7e8e1799d66