EDS LV Design and Release Engineer

As a Low Voltage (LV) EDS Design and Release (D&R) Engineer, you will be at the forefront of defining the "nervous system" for Ford's next-generation icon vehicle “Mustang”, contributing to world-class, state-of-the-art smart vehicles.

You will play a critical role in the end-to-end design, development, validation, and release of low-voltage wiring harnesses, ensuring the reliable connectivity and optimal performance of critical vehicle systems.

Responsibilities

• Lead the design and development of low-voltage wiring harnesses, collaborating closely with Full-service suppliers (FSS), ensuring compliance with quality, program targets for cost, weight, quality, performance, and timing.
• Collaborate closely with Systems Engineering on logical and physical schematic development, and with cross-functional teams (design, manufacturing, testing) to ensure designs meet technical specifications and production feasibility.
• Define and support wire size/type selection, as well as inline connector pinouts and terminal sizing, based on requirements and design rules.
• Utilize best design efficiencies for manufacturing, assembly, and failure mode avoidance (Design Failure Mode Effects Analysis - DFMEA/Special Characteristics Communication and Agreement Form) practices, optimizing process efficiency.
• Create and maintain program-specific foundation documents, including Boundary Diagrams, Quality History, P-diagrams, and DFMEAs.
• Manage harness family complexity using Program Direction Letter to drive commonality of designs across multiple programs and platforms.
• Develop and maintain installation illustrations to facilitate assembly.
• Release parts in FEDEBOM and Worldwide Engineering Release Systems throughout the product life cycle and actively participate in Change Control Meetings.
• Complete Technical Design Reviews (TDR’s) with Technical Specialists, and lead electrical EDS compatibility reviews, as well as the sign-off of wiring harness prints.
• Lead sign-off of EDS Design requirements and Design rule checks.
• Manage the Advanced Product Quality Planning (APQP) for components and harnesses with STA (Supplier Technical Assistance) Partners and ensure on-time part delivery from suppliers.
• Participate in vehicle builds and lead resolution of issues (AIMS) that arise during the digital and build phases of Product Development.
• Review pre-production vehicles for potential campaign items and assess warranty impact.
• Lead resolution of warranty (GLOBAL SYSTEM for ANALYTICs and REPORTING) issues in collaboration with the PVT (Product Validation Team) and the Supplier.
• Lead EDS cost analysis/estimates and support corresponding reviews.
• Drive 3D wire routing and package CAD layout activity, utilizing advanced CAD software (CATIA V5) to create 3D models.

Qualifications

• Bachelor's Degree in an Engineering discipline (e.g., Electrical Engineering, Electronic Engineering, Mechatronics Engineering, Mechanical Engineering, or a related field).
• Proven minimum 2 years of experience in electrical harness design and development or electrical distribution systems, preferably within the automotive industry.
• Strong English Proficiency (written, read, and oral).
• Ability to travel to suppliers or assembly facilities to support APQP and build events.
• Strong understanding of electrical principles (connectors, wiring, low-voltage systems) and mechanical design skills for packaging and structural integration.
• Demonstrated ability in problem-solving, analytical thinking, and attention to detail.
• Excellent communication skills and ability to work effectively in multidisciplinary teams.
• Proactive, curious, and a strong willingness to learn in a dynamic technical environment.