# Senior DFx Manufacturing Engineer

**Company**: Anduril Industries
**Location**: Costa Mesa, California
**Experience**: senior
**Job type**: full-time
**Salary**: $146,000-$194,000 USD
**Category**: Manufacturing
**Industry**: Technology

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## Description

Anduril Industries is a defense technology company with a mission to transform U.S. and allied military capabilities with advanced technology.

Anduril's Air Dominance & Strike (AD&S) Manufacturing Engineering team is seeking a Senior DFx Engineer to drive design for manufacturability, assembly, and cost across our avionics, electronics, wiring, and harnessing subsystems.

**Responsibilities**

- Execute DFx analysis across avionics, electronics, wiring, and harnessing subsystems for AD&S programs, with a primary focus on manufacturability, assembly, and cost.

- Participate in and help lead structured DFM/DFA/DFC reviews at key design milestones, applying rigorous scoring to identify producibility and cost risks and drive design changes before they reach production.

- Work directly with SME manufacturing engineers and design engineers to evaluate designs, translate manufacturing constraints into actionable feedback, and support design trades that balance performance, producibility, and cost.

- Support the selection and qualification of contract manufacturers for avionics, electronics, and harnessing production , assessing supplier manufacturing capability, process maturity, and cost competitiveness against DFx requirements.

- Participate in supplier manufacturing assessments including facility reviews, process audits, and capability evaluations.

- Contribute to should-cost models and cost-driver analyses for electronics and harnessing assemblies, identifying design changes that reduce unit cost without compromising quality or performance.

- Develop and maintain DFx standards, guidelines, and scorecards specific to electronics manufacturing processes including SMT, wave/selective solder, conformal coating, potting, wire harness fabrication, and box-build assembly.

- Analyze designs across key lenses , manufacturability/assembly, cost structure, adherence to specification, process capability, and technology maturity , to contribute to quantified risk assessments that inform engineering and program decisions.

- Partner with supply chain to align DFx requirements with sourcing strategy, ensuring that designs are producible by the suppliers we intend to use.

- Collaborate with quality engineering to ensure DFx findings flow into inspection plans, acceptance criteria, and supplier quality requirements.

- Close the loop between production floor feedback, supplier performance data, and upstream design improvements.

- Contribute to the DFx toolkit , templates, scoring rubrics, cost models, lessons-learned databases, and training materials , so that DFx knowledge scales across the organization.

- Travel to production sites, contract manufacturers, and supplier facilities (~20%, depending on business needs).

**Required Qualifications**

- Bachelor's degree in Electrical Engineering, Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.

- 8+ years of experience in manufacturing engineering, producibility engineering, or DFx with a significant focus on electronics, avionics, wiring, or harnessing , with specialty expertise in at least one of these domains.

- Strong working knowledge of electronics and/or harnessing manufacturing processes: SMT placement and reflow, wave and selective soldering, conformal coating, potting and encapsulation, wire harness fabrication (cut/strip/crimp/solder/mold), and electromechanical box-build.

- Experience participating in or leading DFM/DFA reviews and translating findings into measurable design improvements that reduce cost and improve producibility.

- Experience supporting contract manufacturer evaluations , including facility assessments, process capability reviews, or production readiness evaluations.

- Understanding of cost drivers in electronics and harnessing production, with exposure to should-cost modeling or cost analysis.

- Ability to read and critically evaluate electrical schematics, PCB layouts, harness drawings, and mechanical packaging for producibility and cost impact.

- Working knowledge of IPC standards (IPC-A-610, J-STD-001, IPC-620, IPC-6012) and their application to design, process, and supplier qualification decisions.

- Proven ability to work cross-functionally across design engineering, manufacturing engineering, supply chain, quality, and operations.

- Strong written and verbal communication skills, including the ability to present DFx and cost findings to engineering teams and drive alignment on design changes.

- Comfortable working across multiple programs simultaneously in a fast-paced, high-growth environment.

- Personal experience physically building or reworking electronic assemblies or harnesses. Hands-on credibility matters.

- Must be a U.S. Person due to required access to U.S. export controlled information or facilities.

**Benefits** At Anduril, we invest in our people. Our comprehensive, competitive benefits package (available at little to no cost to employees) ensures you’re supported in health, recovery, and whatever comes next.

## Skills

### Required
- Electrical Engineering
- Manufacturing Engineering
- Mechanical Engineering
- Industrial Engineering
- DFx
- electronics
- avionics
- wiring
- harnessing
- SMT placement and reflow
- wave and selective soldering
- conformal coating
- potting and encapsulation
- wire harness fabrication
- electromechanical box-build
- DFM/DFA reviews
- cost analysis
- should-cost modeling
- IPC standards

### Nice to have
- Master's degree in engineering or a related field
- Specialty expertise in two or more of: avionics, PCBA/electronics, wire harnessing, electrical systems
- Experience in aerospace or defense electronics production
- Familiarity with AS9100/AS9102 quality management systems and First Article Inspection processes
- Experience with PCBA insourcing or standing up electronics manufacturing lines (SMT, test, integration)
- Proficiency in ECAD tools (Altium, KiCad, or similar)
- Background in Design of Experiments (DOE), statistical process control, or Six Sigma applied to electronics manufacturing
- Experience with value engineering or formal cost reduction programs in a production environment

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