# Technical Specialist, Battery Algorithms and Digital Twin, Ford Energy

**Company**: Ford Energy
**Location**: Dearborn, MI
**Work arrangement**: hybrid
**Experience**: senior
**Job type**: full-time
**Salary**: $115,500-$218,100
**Category**: Engineering
**Industry**: Automotive

**Apply**: https://efds.fa.em5.oraclecloud.com/hcmUI/CandidateExperience/en/sites/CX_1/job/72492?utm_source=yubhub.co&utm_medium=jobs_feed&utm_campaign=apply
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## Description

Ford Energy is seeking a Technical Specialist to own the battery intelligence stack for our BESS products: the state estimation, diagnostics, prognostics, and digital twin capabilities that determine how safely, reliably, and profitably a storage system performs over a life of 20+ years.

This role is for someone who has already shipped battery algorithms and wants to do it again at the start of a new product line. You will set the technical direction and stay hands-on, building, validating, and deploying algorithms that run on production BMS hardware and in the cloud, from cell to pack to container.

Responsibilities:

- Lead battery intelligence development across the BESS architecture, and engage Pack, Container, PCS, DC Block, AC, and Controls teams as program needs require.

- Define requirements for monitoring, diagnostics, prognostics, and digital twins, including accuracy, latency, compute, memory, data-rate, and sensor needs, and set the interfaces between the algorithm stack and BMS, EMS, and cloud platforms.

- Translate battery physics, degradation mechanisms, and operational requirements into implementable software and control strategies.

- Build hybrid (physics-based and data-driven) digital twins at cell, pack, and container levels, working with Battery Modeling to turn electrochemical, thermal, and degradation models into reduced-order forms suited to embedded execution.

- Design, develop, and deploy algorithms for:

- SOC, including approaches that work with flat-OCV chemistries such as LFP

- SOH, capacity and resistance tracking, and state of power

- Thermal state estimation

- RUL and degradation prediction, covering calendar and cycle aging

- Cell imbalance, anomaly, and fault detection, including early indicators of safety events

- Link lab testing, validation, and field monitoring into one workflow, and quantify uncertainty with explicit error and confidence targets.

- Lead technical reviews, architecture decisions, and deployment strategy; align modeling, hardware, controls, and software organizations around them.

- Adapt algorithms, monitoring approaches, and validation methods from Ford's Auto battery teams to BESS needs, and share what you learn back.

- Mentor engineers across modeling, controls, and software, and help shape the battery intelligence team as it grows.

Qualifications:

- Master's degree with 8+ years of experience, or PhD with 5+ years, in Electrical, Mechanical, Chemical, or Controls Engineering, Materials Science, or a related field.

- Hands-on experience developing and deploying battery algorithms on production systems (vehicle, stationary storage, or consumer device), meaning code or models that ran on real hardware or in a live fleet, not only in simulation.

- Working knowledge of equivalent-circuit models and Kalman-family observers, and familiarity with reduced-order electrochemical or semi-empirical aging models.

- Solid understanding of Li-ion physics: electrochemistry, thermal behavior, and aging mechanisms (e.g., SEI growth, lithium plating, loss of active material).

- Proficiency in Python and MATLAB/Simulink, with working familiarity in C/C++ or another production language.

- Experience calibrating and validating models against cycling, characterization, and ideally field data, including quantifying estimation error.

- Technical leadership across functions without formal authority, and the ability to present trade-offs clearly to executives and non-specialists.

Benefits:

- Immediate medical, dental, vision and prescription drug coverage

- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more

- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more

- Vehicle discount program for employees and family members and management leases

- Tuition assistance

- Established and active employee resource groups

- Paid time off for individual and team community service

- A generous schedule of paid holidays, including the week between Christmas and New Year's Day

- Paid time off and the option to purchase additional vacation time.

## Skills

### Required
- battery algorithms
- digital twin
- state estimation
- diagnostics
- prognostics
- Python
- MATLAB/Simulink
- C/C++

### Nice to have
- PhD in a battery-relevant discipline
- publication/patent record in state estimation, aging, or controls
- algorithms running in a deployed fleet
- stationary storage and LFP experience
- model-based design
- auto-code generation
- SIL/HIL validation of BMS software

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