# Mechanical Engineer, PCBA Test Infrastructure, Robotics

**Company**: OpenAI
**Location**: San Francisco
**Work arrangement**: onsite
**Experience**: senior
**Job type**: Full time
**Salary**: $318K - $423K
**Category**: Engineering
**Industry**: Technology
**Wikidata**: https://www.wikidata.org/wiki/Q124605186

**Apply**: https://jobs.ashbyhq.com/openai/88e65467-7e19-4164-a1de-1d49d3f2dd52?utm_source=yubhub.co&utm_medium=jobs_feed&utm_campaign=apply
**Canonical**: https://yubhub.co/jobs/job_4ba596f7-0d6

## Description

## Compensation

$318K – $423K • Offers Equity

The base pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience.

- Medical, dental, and vision insurance for you and your family, with employer contributions to Health Savings Accounts

- Pre-tax accounts for Health FSA, Dependent Care FSA, and commuter expenses (parking and transit)

- 401(k) retirement plan with employer match

- Paid parental leave (up to 24 weeks for birth parents and 20 weeks for non-birthing parents), plus paid medical and caregiver leave (up to 8 weeks)

- Paid time off: flexible PTO for exempt employees and up to 15 days annually for non-exempt employees

- 13+ paid company holidays, and multiple paid coordinated company office closures throughout the year for focus and recharge, plus paid sick or safe time

- Mental health and wellness support

- Employer-paid basic life and disability coverage

- Annual learning and development stipend to fuel your professional growth

- Daily meals in our offices, and meal delivery credits as eligible

- Relocation support for eligible employees

## About the Team

Our Robotics team is focused on unlocking general-purpose robotics and pushing towards AGI-level intelligence in dynamic, real-world settings.

## About the Role

We are seeking a Mechanical Engineer for a senior individual-contributor role leading printed circuit board assembly (PCBA) test fixtures and infrastructure for advanced robotic systems.

## Responsibilities

- Own the mechanical architecture of PCBA test stations, including frames, board nests, datum schemes, access, guarding, ergonomics, and serviceability.

- Design probe and bed-of-nails fixtures, connector-mating mechanisms, board supports, clamps, and interchangeable tooling for programming, functional test, and characterization.

- Use first-principles analysis and simulation to assess stiffness, probe and insertion forces, board deflection, tolerance stacks, thermal growth, and fixture life; validate key predictions on hardware.

- Develop locating and compliance features that accommodate board and assembly variation, protect components and solder joints, and preserve contact repeatability across loading cycles and board revisions.

- Partner with electrical engineers on test-point access, probe selection, connector engagement, ESD provisions, cable routing, cooling, and interlocks; define motion and sequencing constraints with software and controls partners.

- Build, assemble, instrument, and debug fixtures in the lab. Establish acceptance checks for alignment, force, board strain where needed, contact repeatability, and cycle life; separate fixture problems from board failures.

- Design safe loading, pinch-point protection, hard stops, and operator access for manual or actuated fixtures. Make wear components easy to inspect, clean, and replace.

- Manage fabrication partners and component vendors. Release CAD, drawings, bills of materials, tolerance analyses, assembly instructions, inspection plans, and maintenance procedures.

- Own fixture deployment and acceptance at contract manufacturers, including assembly and alignment checks, correlation with lab fixtures, operator training, and troubleshooting.

## Requirements

- Demonstrated ability to independently deliver significant precision-fixture or equipment projects from ambiguous requirements through detailed design, fabrication, validation, and sustained use.

- Strong 3D CAD and released-drawing capability, including complete fabrication and assembly packages, bills of materials, and revision control.

- Strong fundamentals in GD&T, tolerance analysis, locating schemes, stiffness, compliance, contact forces, and load paths.

- Hands-on ability to work with fabrication partners, assemble and measure fixtures, diagnose failures, and iterate hardware in a lab or manufacturing environment.

## Preferred Qualifications

- Degree in Mechanical Engineering, Mechatronics, Robotics, or a related field, or equivalent practical experience.

- Prior PCBA test-fixture experience with board nests, probe or bed-of-nails fixtures, connector mating, and protection of delicate electronic assemblies.

- Experience with ESD-aware tooling, thermal interfaces, actuated fixtures, interlocks, or structural and thermal simulation.

- Experience with NX, SolidWorks, Creo, or equivalent tools; robotics hardware; or fixture replication and new-product builds at contract manufacturers.

## Skills

### Required
- Mechanical Engineering
- Robotics
- PCBA test fixtures
- 3D CAD
- GD&T
- tolerance analysis

### Nice to have
- Mechatronics
- ESD-aware tooling
- thermal interfaces
- actuated fixtures
- NX
- SolidWorks
- Creo

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Source: [Apply at jobs.ashbyhq.com](https://jobs.ashbyhq.com/openai/88e65467-7e19-4164-a1de-1d49d3f2dd52?utm_source=yubhub.co&utm_medium=jobs_feed&utm_campaign=apply)
