# Quality Engineer, Ford Energy

**Company**: Ford Motor Company
**Location**: Glendale, KY
**Work arrangement**: onsite
**Experience**: senior
**Job type**: full-time
**Salary**: $74,300-$166,200
**Category**: Engineering
**Industry**: Automotive
**Wikidata**: https://www.wikidata.org/wiki/Q44294

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## Description

Ford Energy is a newly formed, wholly-owned subsidiary of Ford Motor Company dedicated to accelerating U.S. energy independence. Leveraging Ford’s century of manufacturing excellence and world-class battery energy storage systems (BESS) technology, Ford Energy designs, manufactures, and services grid-scale and commercial DC battery energy storage systems (BESS).

As a Quality Engineer at our Glendale, Kentucky battery park, you will be at the forefront of the most historic transformation in the energy systems industry. In this critical role, you will:

- Lead with Purpose: Build and lead an agile team to deliver the advanced quality standards and technology that drive the future.

- Innovate: Use your entrepreneurial skills and team mindset to come up with data-driven solutions during the design, construction, and launch phases of a massive Greenfield manufacturing site.

- Empower Others: Create a culture of trust, encourage diversity of thought, and foster leadership in others to make quality a shared organisational responsibility.

## Responsibilities

### Greenfield Quality Excellence & Manufacturing Systems

- Apply engineering principles and analytical techniques to drive continuous improvement in automated battery manufacturing processes.

- Play an integral part in the Launch process by establishing and monitoring quality target levels at the workstation level for each build phase to validate workstation readiness.

- Manage and direct Statistical Process Control (SPC) activities, utilising control charts, data collection, and GD&T to minimise manufacturing variation.

- Conduct process audits to ensure the production process adheres to strict guidelines, specific process standards, and environmental/quality compliance (including ISO 14001, ISO 9001, and IATF 16949).

- Support efficiency planning to ensure workstations are properly set up with quality risks and failure modes (PFMEA) proactively identified and addressed.

### Leadership & Culture

- Develop "Leaders as Teachers": Function as the leader and subject matter expert for your specified section of the production line. Coordinate activities and drive improvements to achieve plant KPIs.

- Embrace the Gemba Philosophy: Regularly engage on the production floor to act as the team leader in resolving assembly-related concerns and driving lean manufacturing initiatives.

- Remove Barriers: Lead variability reduction, lean manufacturing best practices, and the development of solutions for throughput constraints.

- Champion Transparency: Work cross-functionally with Manufacturing Engineering, Operations, and Suppliers.

- Flexibility: Ability to support a 24/7 manufacturing operation, including flexibility to work across shifts, weekends, and extended hours as business needs dictate.

### Strategic Management & Integrity

- Develop relevant KPIs and data visualisations to enable a clear, real-time understanding of actual vs. expected quality and process performance.

- Lead the development of interim and permanent corrective actions to resolve quality and production issues using 8D methodology and structured problem-solving tools.

- Provide robust change management leadership, ensuring all process, equipment, and product modifications are executed with zero impact on quality integrity.

## Qualifications

- Bachelor’s degree in engineering (Mechanical, Electrical, Chemical, Industrial, or related field).

- 3+ years of manufacturing process or quality engineering experience in an automated manufacturing facility.

## Benefits

- Immediate medical, dental, vision and prescription drug coverage

- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidised back-up child care and more

- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more

- Vehicle discount program for employees and family members and management leases

- Tuition assistance

- Established and active employee resource groups

- Paid time off for individual and team community service

- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day

- Paid time off and the option to purchase additional vacation time.

## Skills

### Required
- Statistical Process Control
- GD&T
- PFMEA
- ISO 14001
- ISO 9001
- IATF 16949
- 3D CAD
- Lean Manufacturing
- Six Sigma

### Nice to have
- Master’s degree in Engineering or an MBA
- Technical Knowledge of statistics
- Working knowledge of industrial controls and automation
- Startup Experience
- Experience with advanced manufacturing technologies
- Lean Manufacturing and Six Sigma Green/Black Belt certification
- Expertise in 8D, 5-Why, FMEA, PPAP, DOEs, and Value Stream Mapping

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